01-Text

Download

Table of Contents

Chapter 1 Installing N68 Cabinets. 1-1

1.1 Installation Overview. 1-1

1.2 Requirements for Space Planning. 1-2

1.3 Installation Preparation. 1-4

1.4 Installation Procedure. 1-5

Chapter 2 Installing Cabinet on Concrete Floor 2-1

2.1 Installing Cabinets with Feet 2-1

2.1.1 Positioning the Cabinet 2-4

2.1.2 Leveling the Cabinets. 2-8

2.1.3 Fixing the Cabinets. 2-10

2.1.4 Testing Insulation. 2-14

2.1.5 Verifying Installation. 2-16

2.2 Installing Cabinets without Feet 2-16

2.2.1 Determining the Installation Position. 2-17

2.2.2 Leveling the Cabinets. 2-22

2.2.3 Fixing Cabinets. 2-23

2.2.4 Testing Insulation. 2-25

2.2.5 Verifying Installation. 2-26

Chapter 3 Installing Cabinets on the Antistatic Floor 3-1

3.1 Introduction to Supports and Guide rails. 3-1

3.1.1 Introduction to Supports. 3-1

3.1.2 Introduction to Guide rails. 3-2

3.1.3 Quantity of Supports and Guide rails. 3-4

3.2 Installation Flow. 3-4

3.3 Positioning Supports. 3-6

3.4 Installing Supports. 3-9

3.5 Installing Antistatic Floor Holders. 3-13

3.6 Leveling the Cabinets. 3-13

3.7 Fixing Cabinets. 3-15

3.8 Testing Insulation. 3-17

3.9 Restoring the Floor 3-17

3.10 Verifying Installation. 3-18

Chapter 4 Installing Accessories. 4-1

4.1 Installing Feet 4-1

4.2 Installing Doors. 4-4

4.2.1 Introduction to Doors. 4-4

4.2.2 Installation Preparation. 4-5

4.3 Installing Protection Ground Cables. 4-9

Chapter 5 Introduction to Cabinet Cable Management 5-1

5.1 Introduction to Cabinet Grounding Points. 5-1

5.1.1 Grounding Points Connecting the Cabinet and the Modules. 5-1

5.1.2 Main Grounding Point 5-2

5.2 Introduction to Cabinet Power Distribution. 5-2

5.2.1 Power Distribution Diagram for an N68 AC Cabinet (For S9500) 5-3

5.2.2 Power Distribution Diagram for an N68 DC Cabinet (For S9500) 5-4

5.2.3 Power Distribution Diagram for an N68 AC Cabinet (For SR8800) 5-5

5.2.4 Power Distribution Diagram for an N68 DC Cabinet (For SR8800) 5-6

5.2.5 Power Distribution Diagram for an N68 AC Cabinet (For S7500) 5-8

5.2.6 Power Distribution Diagram for an N68 DC Cabinet (For S7500) 5-10

5.3 Introduction to Internal Cable Management 5-11

5.3.1 Introduction to Cable Management Components. 5-11

5.3.2 Introduction to Cabling Holes. 5-16

Chapter 6 Remodeling Cabinets. 6-1

6.1 Remodeling S9500 Cabinets. 6-1

6.1.1 Remodeling an S9500 N68-18 Cabinet 6-1

6.1.2 Remodeling an S9500 N68-22 Cabinet 6-4

6.2 Remodeling SR8800 Cabinets. 6-7

6.2.1 Remodeling an SR8800 N68-18 Cabinet 6-7

6.2.2 Remodeling an SR8800 N68-22 Cabinet 6-9

6.3 Remodeling S7500 Cabinets. 6-11

6.3.1 Remodeling an S7500 N68-18 Cabinet 6-11

6.3.2 Remodeling an S7500 N68-22 Cabinet 6-14

6.4 Remodeling S7500E Cabinets. 6-17

6.4.1 Remodeling an S7500E N68-18 Cabinet 6-17

6.4.2 Remodeling an S7500E N68-22 Cabinet 6-20

 


List of Figures

Figure 1-1 Dimensions of the N68-22 cabinet 1-2

Figure 1-2 Planning of installation space for a single cabinet (in mm) 1-3

Figure 1-3 Planning of side-by-side cabinet installation (in mm) 1-3

Figure 1-4 Remove support bars. 1-5

Figure 1-5 Installation flow of the N68-22 cabinet 1-6

Figure 2-1 Components of the anchor plate. 2-2

Figure 2-2 Foot components. 2-3

Figure 2-3 Install cabinets with feet on the concrete floor 2-4

Figure 2-4 Installation positions of the expansion bolts and feet for a single cabinet 2-5

Figure 2-5 Installation positions of the expansion bolts and feet used to combine a row of cabinets  2-6

Figure 2-6 Drawing template (only for the concrete floor) 2-7

Figure 2-7 Install an expansion nut onto an expansion tube. 2-8

Figure 2-8 Level a cabinet 2-9

Figure 2-9 Fasten feet 2-10

Figure 2-10 Install anchor plates (on concrete floor) 2-11

Figure 2-11 Fix the anchor plate. 2-12

Figure 2-12 Position of the connecting plate. 2-13

Figure 2-13 Install the connecting plate for combining cabinets. 2-14

Figure 2-14 A single cabinet installed on the concrete floor 2-15

Figure 2-15 A row of cabinets installed on the concrete floor 2-15

Figure 2-16 Install cabinets without feet on the concrete floor 2-17

Figure 2-17 Installation positions of the expansion bolts for a single cabinet 2-19

Figure 2-18 Installation positions of the expansion bolts used to combine a row of cabinets. 2-19

Figure 2-19 Drawing template (only for the concrete floor) 2-20

Figure 2-20 Install an expansion nut onto an expansion tube. 2-21

Figure 2-21 Level cabinets. 2-22

Figure 2-22 Position of the connecting plate. 2-24

Figure 2-23 Install the connecting plate for combining cabinets. 2-25

Figure 2-24 Install a single cabinet on the concrete floor 2-26

Figure 2-25 Install a row of cabinets on the concrete floor 2-26

Figure 3-1 Profile of the N800 series support 3-1

Figure 3-2 Front/back holder 3-2

Figure 3-3 Side holder 3-3

Figure 3-4 Holder fixing piece. 3-3

Figure 3-5 Dimensions of the guide rail 3-4

Figure 3-6 Install cabinets on the antistatic floor 3-5

Figure 3-7 Mounting hole positions of the support for a single cabinet 3-7

Figure 3-8 Mounting hole positions of the supports used to combine a row of cabinets. 3-7

Figure 3-9 Drawing template (only for the antistatic floor) 3-8

Figure 3-10 Install an expansion nut onto an expansion tube. 3-9

Figure 3-11 Fix a rack onto the floor 3-10

Figure 3-12 Assemble supports and guide rails. 3-11

Figure 3-13 Assemble supports and guide rails. 3-12

Figure 3-14 Position relationship of the supports. 3-12

Figure 3-15 Install holder fixing pieces. 3-13

Figure 3-16 Level and fix a cabinet 3-14

Figure 3-17 Position of the connecting plate. 3-16

Figure 3-18 Install the connecting plate for combining cabinets. 3-16

Figure 3-19 Install holders. 3-17

Figure 3-20 Cabinets installed on the raised antistatic floor 3-18

Figure 4-1 Remove plastic caps. 4-2

Figure 4-2 Install cabinet feet 4-3

Figure 4-3 Install cover plates. 4-4

Figure 4-4 Cabinet components. 4-5

Figure 4-5 Install a side panel 4-6

Figure 4-6 Install front door and back door 4-8

Figure 4-7 Connect protection ground cables. 4-9

Figure 5-1 Grounding points of internal modules. 5-1

Figure 5-2 Main grounding point 5-2

Figure 5-3 Power distribution diagram for an N68 AC cabinet 5-3

Figure 5-4 Power distribution diagram for an N68 DC cabinet 5-4

Figure 5-5 Power Distribution Diagram for an N68 DC Cabinet 5-6

Figure 5-6 Power distribution diagram for an N68 AC cabinet 5-8

Figure 5-7 Power distribution diagram for an N68 DC cabinet 5-10

Figure 5-8 1U cabling frame. 5-12

Figure 5-9 2U cabling frame. 5-13

Figure 5-10 1U rear cable management bracket 5-14

Figure 5-11 Cable retaining bracket 5-15

Figure 5-12 Move a cable retaining bracket 5-16

Figure 5-13 Cabling holes on the upper enclosure frame. 5-16

Figure 5-14 Cabling holes on the lower enclosure frame. 5-17

Figure 6-1 Remodel an S9500 N68-18 cabinet 6-1

Figure 6-2 Remodel an S9500 N68-22 cabinet 6-4

Figure 6-3 Remodel an SR8800 N68-18 cabinet 6-7

Figure 6-4 Remodel an SR8800 N68-22 cabinet 6-9

Figure 6-5 Remodel an S7500 N68-18 cabinet 6-11

Figure 6-6 Remodel an S7500 N68-22 cabinet 6-14

Figure 6-7 Remodel an S7500E N68-18 cabinet 6-17

Figure 6-8 Remodel an S7500E N68-22 cabinet 6-20

 



Chapter 1  Installing N68 Cabinets

1.1  Installation Overview

 

&  Note:

l      Two types of N68 cabinets are available. One is 1.8-meter-tall N68 cabinet, whose available space is 37 U; and the other is 2.2-meter-tall N68 cabinet, whose available space is 46 U. The installation requirements for both types of cabinets are the same, such as space planning, positioning and fixing cabinets.

l      The following sections describe how to install the 2.2-meter-tall N68 cabinet (N68-22) in details.

 

The dimensions of the N68-22 cabinet are 2200 x 600 x 800 mm (86.6 x 23.6 x 31.5 in.) (H x W x D), as shown in Figure 1-1.

Figure 1-1 Dimensions of the N68-22 cabinet

1.2  Requirements for Space Planning

Before installing the cabinet, you need to plan installation space first. Sufficient space must be provided in front of and at the back of the cabinet for maintenance. Figure 1-2 describes the planning of installation space for a single cabinet. Figure 1-3 describes the planning of side-by-side cabinet installation.

(1) Inner wall or reference body

(2) Cabinet back

(3) Cabinet outline

 

Figure 1-2 Planning of installation space for a single cabinet (in mm)

(1) Inner wall or reference body

(2) Cabinet back

(3) Cabinet outline

Figure 1-3 Planning of side-by-side cabinet installation (in mm)

1.3  Installation Preparation

Follow the given steps to do the installation preparation:

1)         Draw lines correctly to avoid rework.

2)         Unpack the cabinet and the cabinet accessories according to the operation guide.

 

  Caution:

l      If you need to install feet for the cabinet on concrete floor, refer to Chapter 4  Installing Accessories”. Then proceed with step 3.

l      After installing feet, you must fix the cabinets to avoid accidents.

l      You can use supports to install cabinets on antistatic floor. You do not need to install feet.

 

&  Note:

The way of fixing the cabinet with feet is not recommended.

 

3)         Put the rack in the upright position, and then remove wood boards and support wood bars from the back with a cross-head screwdriver. Put the removed boards and bars in a safe place to avoid injury. Keep the removed screws for later use.

(1) Support bar

Figure 1-4 Remove support bars

1.4  Installation Procedure

 

&  Note:

The weight of an empty N68-22 cabinet is 160 kg and that of an empty N68-18 cabinet is 120 kg. Before installing the cabinets, you must check load-bearing capacity of the floor as required.

 

Based on the floor types, the N68-22 cabinet can be installed on the concrete floor or anti-static floor.

Figure 1-5 describes the installation flow of the N68-22 cabinet.

Figure 1-5 Installation flow of the N68-22 cabinet

 

&  Note:

l      If the cabinet is installed on the concrete floor, after fixing the cabinet, you can install the cabinet accessories directly.

l      If the cabinet is installed on the anti-static floor, after fixing the cabinet, you need to install anti-static floor holders and recover the floor, and then install the cabinet accessories.

 


Chapter 2  Installing Cabinet on Concrete Floor

This chapter describes how to install the N68 cabinet on the concrete floor by taking the N68-22 cabinet as the example.

The dimensions of the N68-22 cabinet are 2200 x 600 x 800 mm (H x W x D). The available space inside the cabinet is 46 U. You can install cabinets with or without feet based on your requirements.

 

  Caution:

You must install insulation components correctly to avoid connectivity with the ground before the ground cables are connected, thus satisfying insulation requirements.

 

2.1  Installing Cabinets with Feet

When installing a cabinet with feet on concrete floor, you need to use anchor plate components to fix the cabinet. Considering that the floor is not flat, the height of the feet can be adjusted.

 

  Caution:

Feet provide insulation and there are insulators in anchor plate components. These insulation components should be installed correctly so that the equipment is insulated from the ground before grounding cables are connected, thus meeting the insulation requirements.

 

I. Components of an anchor plate

N68 anchor plate components consist of an anchor plate and expansion bolts.
Figure 2-1 illustrates the components of the anchor plate.

(1) Bolt M12×70

(2) Spring washer 12

(3) Big flat washer 12

(4) Insulation washer

(5) Anchor plate

(6) Insulation pad of the anchor plate

(7) Expansion tube

(8) Expansion bolt

(9) Foot connection notch

(10) Connection hole

Figure 2-1 Components of the anchor plate

II. Foot components

(1) Fastening nut for cabinets

(2) Fastening nut for anchor plates

(3) Leveling nut

(4) Foot

Figure 2-2 Foot components

III. Installing a cabinet with feet

Figure 2-3 illustrates the flow of installing the N68-22 cabinet on the concrete floor.

Figure 2-3 Install cabinets with feet on the concrete floor

2.1.1  Positioning the Cabinet

I. Determining where to install the cabinet

Before installing the cabinet, you need to plan installation space first. Sufficient space must be provided in front of and at the back of the cabinet for maintenance.

II. Drawing lines

You can draw lines in two ways: determining installation hole positions based on layout design and determining installation hole positions based on the template.

Table 2-1 Determine mounting hole positions based on the layout

Step

Operation

Remarks

1

Determine the installation positions of the expansion bolts according to the dimensions specified in the construction plan and the mounting hole dimensions.

Figure 2-4 shows installation positions of the expansion bolts and feet for a single cabinet. Figure 2-5 shows installation positions of the expansion bolts and feet used to combine a row of cabinets.

2

Mark several points for drawing with a steel tape, and then draw two straight lines parallel to the benchmarks, with the spacing of 687 mm (27.0 in.).

3

Determine the hole positions of the expansion bolts for the first cabinet and foot positions on the two lines as designed.

4

With these holes as reference, mark the mounting hole positions of the expansion bolts for other cabinets and foot positions.

5

Measure and confirm hole sizes again.

 

(1) Hole for fixing an expansion bolt

(2) Mark for positioning feet

(3) Cabinet outline

(4) Inner wall or reference body

Figure 2-4 Installation positions of the expansion bolts and feet for a single cabinet

(1) Hole for fixing an expansion bolt

(2) Mark for positioning feet

(3) Cabinet profile

(4) Inner wall or reference body

Figure 2-5 Installation positions of the expansion bolts and feet used to combine a row of cabinets

Table 2-2 Determine mounting hole positions based on the template

Step

Operation

Remarks

1

Put the drawing template on the floor as required.

Figure 2-6 shows the drawing template.

2

Mark the positions of all the expansion bolts and the feet on the floor according to the template. The semi-circle notch of the template indicates the front of the cabinet.

Each cabinet needs four expansion bolt holes.

 

  Caution:

Make sure that the template direction is correct.

 

Figure 2-6 Drawing template (only for the concrete floor)

III. Drilling holes

l           Use M12 expansion bolts to fix supports on the ground. Use a percussion drill with Ф16 bit to drill holes.

l           When drilling holes, hold the drill handle firmly with both hands, keeping the bit perpendicular to the floor to prevent damages to the floor or tilted holes.

l           The depth of the holes should range from 52 mm to 60 mm (2.0 in. to 2.4 in.). All the holes should have the same depth. After drilling a hole, use a dust collector to clean the dust inside and outside the holes before measuring the hole depth.

l           The bit is difficult to position on the floor that is hard and smooth. In this case, punch a small hole on the marks for the mounting holes before drilling.

l           Note that the precision of marking and drilling is essential to hardware installation. Low precision can cause many problems during installation.

 

  Caution:

The depth of drilling is between 52 mm and 60 mm (2.0 in. to 2.4 in.). Otherwise, you will be unable to install or fasten the expansion bolts.

 

IV. Installing expansion bolts

Prior to installation, clean dust inside and outside the holes with a dust collector and then measure the spacing of holes. If errors are not acceptable, you must position and drill the holes again.

Take down the expansion tube and expansion nut, and insert the alignment rib on the expansion nut into the slit of expansion tube. Punch the expansion tube with rubber hammer until the expansion tube is completely buried in the floor.
Figure 2-7 illustrates how to install an expansion nut onto an expansion tube.

(1) Expansion tube

(2) Slit

(3) Expansion nut

(4) Alignment rib

Figure 2-7 Install an expansion nut onto an expansion tube

 

  Caution:

You must insert the alignment rib of expansion nuts into the slits of the expansion tubes first; otherwise you will be unable to install or fasten the expansion bolts.

 

2.1.2  Leveling the Cabinets

I. Position the cabinets

Install the cabinets in the planned position and align four feet of the cabinet with four foot marks on the floor, and then align all the cabinets.

II. Level the cabinets

Loosen the nuts used for fastening cabinets, and then place two spirit levels along two sides perpendicular to each other on the top of the cabinets to check levelness. If any cabinet is out of levelness, adjust the levelness by turning screws on feet with a wrench, and align all the cabinets, as shown in Figure 2-8.

(1) Leveling nut

Figure 2-8 Level a cabinet

III. Fastening cabinet feet

Fasten all the nuts used for fastening cabinets on all the feet so that the nuts for fastening cabinets can be against the nuts on the holder, as shown in Figure 2-9.

(1) Welded nut on the foot holder

(2) Nut for fastening the cabinet

Figure 2-9 Fasten feet

2.1.3  Fixing the Cabinets

 

  Caution:

When combining two or more cabinets, you have to combine the cabinets first, and then fix anchor strips.

 

I. Installing an anchor plate

Loosen the nuts used for fastening the cabinet and turn them upward by more than 10 mm (0.4 in.), and then install anchor plates according to the direction indicated by the arrow, as shown in Figure 2-10. The anchor plates must press the cabinet feet. One cabinet needs four anchor plates.

 

  Caution:

Anchor plates must be installed according to the direction indicated by the arrow in the following figure.

 

Figure 2-10 Install anchor plates (on concrete floor)

II. Installing insulation components and fixing anchor plates

Put the insulation pad under the anchor plate, and then align the plate with the hole of the expansion bolt (one anchor plate needs one insulation pad). Then install the M12×70 bolt in the expansion bolt hole through the anchor plate. Install insulation washer and big flat washers as shown in area A in Figure 2-11. Torque the M12x70 bolts to 45 Nm.

(1) Bolt M12×70

(2) Spring washer 12

(3) Big flat washer 12

(4) Insulation washer

(5) Insulation pad of the anchor plate

(6) Expansion tube

(7) Expansion bolt

(8) Nut for fastening the anchor plate

(9) Anchor plate

 

Figure 2-11 Fix the anchor plate

III. Fixing the nuts for fastening the anchor plate

Fix the nuts for fastening the anchor plate, as shown in area B in Figure 2-11.

IV. Fixing cabinet tops when combining cabinets

If you need to combine two or more cabinets together, related connections need to be performed. Combine the cabinets with connecting plates on the top of the cabinets.

 

&  Note:

If the side panels have been installed, remove the side panels as required before combining the cabinets.

 

The connecting plates are installed on the top of the cabinets and delivered together with the cabinets, as shown in Figure 2-12.

(1) Connecting plate for combining cabinets

Figure 2-12 Position of the connecting plate

Remove the connecting plates from the adjacent cabinets, and then reinstall the connecting plates, as shown in Figure 2-13.

(1) Nut M8

(2) Flat washer 8

(3) Combined screw M6x12

(4) Spring washer 8

(5) Bolt M8x30

(6) Connecting plate for combining cabinets

Figure 2-13 Install the connecting plate for combining cabinets

 

  Caution:

M8x30 bolts used to combine cabinets are delivered together with support accessories.

 

2.1.4  Testing Insulation

Switch the multimeter to the megohm range and measure the resistance between the fastening bolts M12x70 and the cabinets. If the resistance is larger than 5 megohm, you can finish installation. If not, remove all installation anchor plate components, and then check whether the insulation washers or pads are installed or are damaged. Rei